Pulley Lagging Manufacturer
What is Pulley Lagging?
Pulley lagging is the process of applying a rubber or ceramic coating on conveyor pulleys to improve friction between the pulley and the belt. It prevents belt slippage, reduces wear, and ensures smooth and efficient material movement. ATLAS RUBBER is a trusted Pulley Lagging Manufacturer in Kolkata, delivering high-performance lagging solutions across West Bengal, Odisha, Bihar, Jharkhand, Chhattisgarh, and Assam.
Some more important details about our product
Our Pulley Lagging products are engineered to enhance conveyor efficiency, reduce slippage, and extend the life of conveyor belts and pulleys in demanding industrial conditions. With precision manufacturing and strict quality control, we ensure reliable performance in industries like mining, cement, steel, and bulk material handling.
Pulley Lagging are vital components utilized in the mining sector for both wet and dry applications. They can be universally employed as lagging for drive pulleys on conveyor belts, whether they are low or high-loaded, thereby enhancing the performance and longevity of conveyor pulleys. Pulley Lagging are constructed from premium rubber featuring a patterned surface designed to enhance traction and grip. The main function of Pulley Lagging is to boost the friction between the conveyor belt and the pulley, which minimizes belt slippage and helps prevent material spillage. Pulley Lagging are specially engineered rubber sheets designed to maximize the efficiency of conveyor pulleys in various industrial applications. Their distinctive formulation allows them to endure a range of conditions, including general purpose, oil resistance, food grade, and fire resistance.
Types of Pulley Lagging We Offer
- Rubber Pulley Lagging
- Smooth or patterned rubber surface
- Cost-effective and versatile
- Suitable for dry conditions
- Diamond / Groove Lagging
- Designed with grooves for better water dispersion
- Ideal for wet and muddy environments
- Ceramic Pulley Lagging
- Embedded ceramic tiles for maximum grip
- Best for heavy-duty and high-tension applications
Pulley Lagging Manufacturing Process
At ATLAS RUBBER, we follow a precise and quality-driven manufacturing process:
- Raw Material Selection
High-grade natural and synthetic rubber compounds are selected to ensure durability, flexibility, and resistance to wear, heat, and chemicals.
- Rubber Compounding
The raw rubber is mixed with additives like carbon black, sulfur, and processing oils to achieve the desired hardness, strength, and elasticity.
- Sheet Formation
Rubber is processed into sheets using calendaring or extrusion methods, maintaining uniform thickness and consistency.
- Surface Preparation
Pulley surfaces are cleaned and treated through sandblasting to remove rust, dust, and contaminants, ensuring strong bonding.
- Adhesive Application
Special bonding agents are applied to both the pulley surface and rubber sheet for secure attachment.
- Lagging Application
Rubber sheets are carefully wrapped or bonded onto the pulley surface with precision alignment.
- Vulcanization Process
Heat and pressure are applied to cure the rubber, ensuring strong adhesion and long-lasting performance.
- Quality Inspection
Each product undergoes strict quality checks for thickness, bonding strength, hardness, and dimensional accuracy.
Technical Specifications of Pulley Lagging
Parameter | Specification Range |
Material | Natural Rubber / Synthetic Rubber / Ceramic |
Hardness (Shore A) | 60 ± 5 |
Thickness | 8 mm to 20 mm |
Tensile Strength | 15 – 25 MPa |
Elongation at Break | 350% – 500% |
Bonding Strength | Excellent (High Adhesion) |
Temperature Resistance | -20°C to +80°C |
Coefficient of Friction | High |
Surface Pattern | Plain / Diamond / Grooved |
Abrasion Resistance | Excellent |
Advantages of Our Pulley Lagging
- Improves belt traction and reduces slippage
- Increases conveyor efficiency
- Protects pulleys from wear and corrosion
- Reduces maintenance cost and downtime
- Ensures longer operational life
Product Dimension
Zen-Star Pulley Lagging Rubber Sheet | |
Features | High tensile, Excellent Abrasion resistance, oil resistance, Fire resistance- Anti static ( FRAS), eliminate slippage etc. |
Applications | General purpose, Food Grade, Oil resistance, Fire resistance-Anti Static ( FRAS) Drive Pulley Lagging. |
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Finish Type | Square & Diamond design |
Standard Thickness | 6.6 mm to 20 mm |
Standard Length | 10 Mtr, 33 Ft, 11 Yard |
Standard Width | 0.5 / 1.2 / 1.4 / 1.5 / 2 Mtr, 48″ / 54″ / 60″ / 79″ inches |
Applications of Pulley Lagging
Our Pulley Lagging Solutions are widely used in:
- Mining and quarry industries
- Cement plants
- Steel and power plants
- Ports and bulk material handling systems
- Fertilizer and chemical industries
Why Choose ATLAS RUBBER ?
- Industry-grade high-performance materials
- Customized lagging solutions
- Competitive pricing with superior quality
- Fast delivery across Eastern India
- Strong technical support and after-sales service
Service Locations
We supply pulley lagging across:
- Kolkata & West Bengal
- Odisha
- Bihar
- Jharkhand
- Chhattisgarh
- Assam
Contact Us
If you are searching for a reliable Pulley Lagging Manufacturer in Kolkata, Atlas Rubber is your ideal partner for durable and cost-effective solutions.